Moisture analyzers

1. DRAMIŃSKI Grain Moisture Meter
   Portable moisture meter for seeds, grains and cereals.
   Your best adviser when making quick decisions !
   An absolute must wherever cereals and other seeds are stored or processed.
2. DRAMIŃSKI Grain Master - moisture meter with grinding function
   The Grain Master is a perfect tool for field applications.
3. DRAMIŃSKI Grain Moisture and Density Meter
   An absolute must wherever cereals and other seeds are stored or processed.
   This moisture and density meter is state of the art instrumentation programmed for: wheat, rye, triticale, barley, oats, rape and maize.
4. DRAMIŃSKI Moisture Meter for hay and straw
   This hand-held instrument is invaluable in estimating moisture content in hay and straw as a means of ensuring safer storage and prevention of damage to harvested crops.

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SpectraSensors, Inc. is a manufacturer of optically based gas sensors for the industrial process and environmental monitoring markets. The company’s sensor products measure the absorption of laser light at specific wavelengths to detect carbon dioxide and water vapor in industrial process control and environmental monitoring applications. Such applications include non-contact measurement of moisture, carbon dioxide, and other corrosives in the energy industry, petrochemical industry, arsenic and other impurities in drinking water (Water Quality), and airborne water vapor and other atmospheric measurements from commercial aircraft for the U.S. and International Weather Services (Atmospheric).

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Absorption spectroscopy is a relatively simple method of passing light through a gas sample and measuring the amount of light absorbed at the specific wavelength. Traditional spectroscopic techniques have not been successful at doing this in natural gas because methane absorbs light in the same wavelength regions as water. But if one uses a very high resolution spectrometer, it is possible to find some water peaks that are not overlapped by other gas peaks.

The tunable laser provides a narrow, tunable wavelength light source that can be used to analyze these small spectral features. According to the Beer-Lambert law, the amount of light absorbed by the gas is proportional to amount of the gas present in the light’s path; therefore this technique is a direct measurement of moisture. In order to achieve a long enough path length of light, a mirror is used in the instrument. The mirror may become partially blocked by liquid and solid contaminations, but since the measurement is a ratio of absorbed light over the total light detected, the calibration is unaffected by the partially blocked mirror (if the mirror is totally blocked, it must be cleaned).

The Tunable Diode Laser Absorption Spectroscopy (TDLAS) analyzer has a higher upfront cost compared to the analyzers above. However, the TDLAS technology is the only one that can meet any one of the following: the necessity for an analyzer that will not suffer from interference or damage from corrosive gases, liquids or solids, or an analyzer that will react very quickly to drastic moisture changes, or an analyzer that will remain calibrated for very long periods of time.

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The oxide sensor is made up of an inert substrate material and two dielectric layers, one of which is sensitive to humidity. The moisture molecules pass through the pores on the surface and cause a change to a physical property of the layer beneath it.

An aluminum oxide sensor has two metal layers that form the electrodes of a capacitor. The number of water molecules adsorbed will cause a change in the dielectric constant of the sensor. The sensor impedance correlates to the water concentration. A silicon oxide sensor is an optical device that changes its refractive index as water is absorbed into the sensitive layer. When light is reflected through the substrate, a wavelength shift can be detected on the output which can be precisely correlated to the moisture concentration. Fiber optic connector can be used to separate the sensor head and the electronics.

This type of sensor is not extremely expensive and can be installed at pipeline pressure (in-situ). Water molecules do take time to enter and exit the pores, so some wet-up and dry down delays will be observed, especially after a slug. Contaminants and corrosives may damage and clog the pores causing a “drift” in the calibration, but the sensor heads can be refurbished or replaced and will perform better in very clean gas streams. As with the piezoelectric and electrolytic sensors, the sensor is susceptible to interference from glycol and methanol, the calibration will drift as the sensor’s surface becomes inactive due to damage or blockage, so the calibration is reliable only at the beginning of the sensor’s life.

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The piezoelectric sorption instrument compares the changes in frequency of hydroscopically coated quartz oscillators. As the mass of the crystal changes due to adsorption of water vapor, the frequency of the oscillator changes. The sensor is a relative measurement, so an integrated calibration system with desiccant dryers, permeations tubes and sample line switching is used to correlate the system on a frequent basis.

The system has success in some applications. However, in natural gas, interference from glycol, methanol, and damage from hydrogen sulfide result in erratic readings. The sensor itself is relatively inexpensive and very precise. The required calibration system is not as precise and adds to the cost and mechanical complexity of the system. The labor for frequent replacement of desiccant dryers, permeation components, and the sensor heads greatly increase the operational costs. Additionally, slugs of water render the system nonfunctional for long periods of time as the sensor head has to “dry-down.”

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The Electrolytic sensor uses two closely spaced, parallel windings coated with a thin film of phosphorus pentoxide (P2O5). As this coating absorbs incoming water vapor, an electrical potential is applied to the windings that electrolyzes the water to hydrogen and oxygen. The current consumed by the electrolysis determines the mass of water vapor entering the sensor. The flow rate and pressure of the incoming sample must be controlled precisely to maintain a standard sample mass flow rate into the sensor.

The method is fairly inexpensive and can be used effectively in pure gas streams where response rates are not critical. Contamination from oils, liquids or glycols on the windings will cause drift in the readings and damage to the sensor. The sensor cannot react to sudden changes in moisture, i.e., the reaction on the windings’ surfaces takes some time to stabilize. Large amounts of water in the pipeline (called slugs) will wet the surface and requires tens of minutes or hours to “dry-down.” Effective sample conditioning and removal of liquids is essential when using this sensor.

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When gas flows over a chilled surface, or chilled mirror, the moisture will condense on it. The exact temperature at which this condensation begins is known as the dew point. The temperature of this mirror is reduced from high to low, and the temperature is read exactly when the dew is observed. By obtaining the dew point temperature, one can calculate moisture content in the gas. The mirror temperature is controlled by the flow of a refrigerant over the mirror or by using a thermoelectric cooler.

The detection of condensation on the mirror can be achieved using visual or optical means. For example, a light source can be reflected off the mirror into a detector and condensation detected by changes in light reflected. The observation can also be done visually; however the exact point at which condensation begins is not discernible to the eye. Since the temperature is passing through the dew point rather than stopping exactly at the dew point, the measurement tends to be high and with it a high standard deviation. Additionally, the condensation of moisture can be confused with condensation of other condensable such as heavy hydrocarbons, alcohol, and glycol. Automated on-line systems are not able to make these distinctions, and only highly skilled operators can use manual systems.

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The color indicator tube (also referred to as the Drager Tube or Stain Tube) is a device many natural gas pipelines use for a quick and rough measurement of moisture. Each tube contains chemicals that react to a specific compound to form a stain or color when passed through the gas. The tubes are used once and discarded. A manufacturer calibrates the tubes, but since the measurement is directly related to exposure time, the flow rate, and the extractive technique, it is susceptible to error. In practice, the error can be as high as 25 percent. The color indicator tubes are well suited for infrequent, rough estimations of moisture in natural gas; for example, if the tube indicates 30 pounds of water, there is a high degree of certainty that it is over 10 pounds.

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Natural gas poses a unique situation since it can have very high levels of solid and liquid contaminants as well as corrosives in varying concentrations.

Water measurements are made in parts per million, pounds of water per million standard cubic feet of gas, mass of water vapor per unit volume, or mass of water vapor per unit mass of dry gas. That is, humidity is the amount of “vapor-phase” water in a gas. If there are liquids present in the gas, they are often filtered out before reaching a gas analyzer to protect the analyzer from damage.

Measurements of moisture in natural gas are typically performed with one of the following techniques:

* Color indicator tubes
* Chilled mirrors
* Electrolytic
* Piezoelectric sorption, also known as Quartz Crystal Microbalance
* Aluminum oxide and silicon oxide
* Spectroscopy

Other moisture measurement techniques exist but are not used in natural gas applications for various reasons. For example, the Gravimetric Hygrometer and the “Two-Pressure” System used by the National Bureau of Standards are precise “lab” techniques but are not practical for use in industrial applications.

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An accurate method for determining the amount of water is the Karl Fischer titration, developed by the German chemist whose name it bears in 1935. This method detects only water, contrary to loss on drying, which detects any volatile substances.

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